Cylinder Repair Service
Berendsen Hydraulic Repair Service
Hydraulics, Hydraulics Repair, Hydraulic Repairs
Berendsen customers demand cylinder repairs that last! Our workshops are well equipped with comprehensive workshop facilities and technical know-how, to safely repair the most challenging of cylinders. We repair and service heavy duty cylinders, medium duty cylinders, light duty cylinders, round line cylinders, AM1 mill cylinders, two stage load hold cylinders, telescopic cylinders and special purpose cylinders.
Our hydraulic cylinder repair service adheres strictly to quality assurance measures and all of our branches are ISO 9001-2000 quality certified. Expect superior life and performance from our rebuilt cylinders and the reassurance of the comprehensive cylinder repair warranty.
Our cylinder repair offering includes:
Cylinder Stripping and Assessment
Our process begins with a detailed assessment of your cylinder's condition, including measurement, pre-test, NDT and failure analysis where applicable. Our workshops are equipped with lifting equipment, maintenance cells and stripping benches with nut cracking attachments to strip and assess your cylinder prior to repair.
Cylinder Design Enhancement
Chronic cylinder problems are normally the result of inadequate initial design and/or incorrect prior repair; this invariably leads to premature failure and increased downtime. Enhancements in design and specification, including seal selection, material selection, tolerances and surface treatments can result in vast increases in uptime and cost savings. As part of your cylinder repair ask Berendsen about the long term benefits of a cylinder redesign.
Cylinder Milling and Turning
When close tolerances and high pressures are in play, the only way to avoid problems is to employ precision engineered parts manufactured from high tensile materials. Our workshops are equipped with a range of manual and computer assisted milling and turning machines that can repair a damaged thread, produce a complete new rod, piston, barrel, clevis, end-cap or trunnion block assembly.
Cylinder Barrel Honing and Reclamation
With honing facilities in nine locations Australia wide, Berendsen can reclaim barrels and turn around repairs swiftly, regardless of your location. Our facilities include hones that can accommodate bores up to 500mm and barrel lengths up to 12000mm.
Our chroming suppliers are selected for consistent turnaround and high quality results. Whilst many repairers will hand linnish and flash chrome rods to minimize their costs, Berendsen prefers to grind, chrome and grind rods to a minimum 0.002? which delivers maximum durability and corrosion resistance.
Our network is equipped with the technology and skills to deliver a variety of welding services. Standard capabilities include MIG, TIG and weld reclamation, whilst selected locations offer specialised techniques including Submerged Arc and Aluminium Bronze overlay techniques.
Cylinder Assembly, Paint and Testing
Cylinder assembly is guided by Berendsen's documented assembly procedures ensuring a consistent, high quality result. To ensure quality and reliability, the performance of every refurbished cylinder is tested using our in-house test facilities ranging from basic pressure testing rigs, to advanced electronic test equipment custom-built to cater for special applications. Each cylinder is painted by one of our fully equipped spray booths, or, where specialised coatings are required, by our preferred coating service providers.
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