Dust & Fume Control, Dust Monitoring, Broken Bag Detection
RETROFIT to bring a legacy Dust Collector into the 21st Century or fit as a new installation. Suits most Dust Collector models.
The PTronik pMC is a self contained process controller for industrial dust collectors that continuously monitors the condition of a dust collector filters and automatically controls and manages the filter cleaning process to:
- Optimise plant operating efficiencies reducing plant downtime by up to 40%
- Minimise operating costs - saving between 40 to 70% in energy costs alone
- Maximise filter life
- Minimise potential atmospheric contamination hazards
The pMC continuously collects data from a variety of installed sensors measuring key metrics including; header pressure, inside filter/outside filter differential pressures, hopper temperature, humidity and level, dust particles. The pMC then compares real time plant performance data to a predetermined set of optimum criteria and, through its inbuilt logic, determines the appropriate point in time to automatically triggering ‘pulse’ cleaning - the result is optimised On Demand cleaning. Data collected during the process is employed to deliver simple but effective user telemetry illustrating plant performance and cleaning regimes. The on board data logging facility collects and stores the data for real time reporting and for subsequent process analysis and improvement by engineering personnel.
The operation of the pMC can be fully automated – working within pre determined criteria, semi automatic or manual with the option of user intervention.
The pMC also contains a number of user-definable ALARMS to notify engineering staff of any out of range conditions that might require intervention, or any catastrophic conditions, such as damaged filters that might require immediate remedial intervention or plant shut down. In all cases the pMC can be controlled locally or on-line via internet cable or wireless connection.
The pMC is available in two forms. Either as a standalone Control and Communication System for retro fitting into existing Dust Collector installations or as a Software and Embedded Systems solution for integration as an OEM component of new Dust collector installations.
Main Product Benefits
With experience over many installations, we have found that the consequences of less pulsing deliver significant benefits including:
- Reductions in maintenance cost of 30 -50% - Reductions in energy costs of 40 to 70%.
- Reductions in CO2 emissions of 30 to 50%. - Extended bag life of up to 30%
- Increased plant ‘up time’ with fewer cleaning cycles interrupting operations - Filter state tracking
- Monitor your Dust Collector from your desk or remotely via the internet
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The PT6, STR4 and STM11-6DC timers will soon be obsolete.
The PT6 timer has been replaced by the E6 AC timer. A few items remain in stock.
The STR4 time has been replaced by the E6 AC timer. A few STR4 timers are available in stock.
The STM11 6DC has been replaced with the E6 DC timer. A few STM11 6DC remain in stock.
The ST10DC and ST10AC has been replaced by the E10 in 2014. The E10 is a 10 output SMART sequential digital timer in DC and AC with:
* Counters - hours & pulses * Valve fault detection *Code protection *Two inputs for any sensor
* Remote Differential Pressure - On demand
* Broken bag detection
* Header pressure
* Up to 50 outputs with Extension modules
NEW Dust Collector "Broken Bag Detection" that is cost effective, simple to use and easy to install. Combine a Dust Sensor with any NEW GENERATION PTronik Timer or Controller to accurately identify the row of the Broken Bag.
Upgrade your existing Dust Collector or install new.
The most cost effective package is E6 plus Dust Sensor.
For critical situations instant alarms to your email (or Smart phone) is available with the pMC package.
Ring us to identify the most suitable combination for y
The PTronik E6 is a new generation 6 output timer board for Dust Collectors. It is designed with smart and simple maintenance functions including: Solenoid Valve Coil Fault Detection | Pulse any individual valve to test | Interrupt "stop pulsing" function | Add sensors for Broken Bag Detection or Differential Pressure | Add extension for 16 outputs | Add ModBus RTU for connectivity | Available in DC and AC as a stock item ready for immediate delivery.
PTronik Engineering services offer design, prototype and manufacturing services for any industrial product requiring electronic control. We collaborate with our clients to create the best outcome for the product function including safety.
PTronik E10 is a smart maintenance timer for 10 outputs. It is designed with smart and simple maintenance functions including: Solenoid Valve Coil Fault Detection | Pulse any individual valve to test | Interrupt "stop pulsing" function | Add sensors for Broken Bag Detection or Differential Pressure | Add extension for 50 outputs | Add ModBus RTU for connectivity | Available in DC and AC as a stock item ready for immediate delivery.
The PTronik ECO On-Demand control system for DUST Collectors is the economical way to upgrade your existing Dust Collector. Suitable for 10 to 50 outputs | Easy to install and use | Increase filter life with On demand cleaning | It is designed with smart and simple maintenance functions including: Solenoid Valve Coil Fault Detection | Pulse any individual valve to test | Interrupt "stop pulsing" function | Add sensors for Broken Bag Detection, Differential Pressure, temperature etc.
17 Windsor StreetAustralia
Richmond, NSW, 2753,Australia
Main: +61 2 4578 9611Fax: +61 2 4578 9622
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